3–A superstructure

Designing the superstructure

An aluminum superstructure bolted to the fiberglass hull supports the solar panels and houses electrical wires.

Photo of Eric LaukkanenEric Laukkanen
3D CAD & mechanical engineering

Materials

Aluminum

High strength-to-weight ratio and available in corrosion-resistant marine-grades alloys.

Aluminum 5052

Easily formed or bent without breaking, with good surface quality, often used for marine shell plating.

Aluminum 6061

Well-suited for machining and extrusions, often used for marine structural members.

Fiberglass

Lightweight, strong, and moldable.

Stainless Steel

Higher corrosion resistance and strength than aluminum, but much heavier.